Industrial Product Development

Bringing new industrial products to market is a challenge. Coordinating multiple vendors, managing tight timelines, and ensuring quality control can be overwhelming. DEVELOP LLC simplifies this process by acting as your single-source partner for industrial product development. Our team of engineers provides expert custom PCB design and embedded systems for industrial automation, streamlining your prototype to production journey. We handle every aspect of your product’s development, from the mechanical systems to the electronics, including hardware prototyping and ensuring mass production readiness for a smooth transition to market.

Facing challenges in your product development process? Book a free consultation with DEVELOP and find solutions.

End-to-End Engineering Services

DEVELOP offers a comprehensive range of engineering services designed to improve your industrial product development. Our team of engineers collaborates closely with you, providing specialized knowledge and a collaborative approach to ensure your project’s success. From embedded systems design and robotics and automation design, to SCADA system design and real-time control systems, we have the expertise to bring your vision to life.

Embedded Hardware Development

Microcircuit under electron microscope

Embedded hardware forms the foundation of modern industrial products, enabling intelligent automation, real-time control, and seamless connectivity. DEVELOP specializes in developing robust and reliable embedded hardware solutions tailored to your specific needs. We guide your project from initial concept through each stage of development, ensuring your product achieves mass production readiness with optimal performance and seamless sensor and actuator integration.

Custom PCB Design

Our expert engineers provide comprehensive custom PCB design services, including schematic capture, layout, and fabrication. We specialize in designing PCBs for the unique demands of industrial applications, ensuring your boards meet the stringent requirements of industrial use and efficiently integrate into complex industrial networks.

Prototype Development

We employ rapid prototyping and iterative design processes to accelerate your product development cycle. Our hardware prototyping services allow you to quickly validate your designs and make necessary adjustments before committing to prototype scaling and moving to full-scale production. We guide you through the entire process, ensuring a smooth and efficient transition from prototype to production.

Firmware Development

Our firmware development services encompass embedded software development and real-time operating system (RTOS) integration. We meticulously conduct design validation and testing throughout the development process, ensuring frictionless integration with your hardware and optimal performance in your specific industrial application.

Mechanical Engineering

Engineers are helping to design work on blueprints

Functional mechanical design is essential for ensuring the performance, reliability, and safety of your industrial products. DEVELOP’s experienced mechanical engineers possess a deep understanding of material science, mechanics, and manufacturing processes. We use this expertise to create innovative and efficient mechanical engineering designs that meet your specific requirements.

Product Design and Engineering

Our mechanical engineers use cutting-edge CAD design and 3D modeling software to create innovative and functional product designs. We employ advanced simulation techniques to analyze and optimize designs for structural integrity, thermal performance, and other critical factors. The result is that your products are not only aesthetically pleasing but also engineered for optimal performance and manufacturability.

Mechanism Design

Designing efficient and reliable mechanisms is crucial for automated systems and machinery. Our expertise in robotics and automation design encompasses a wide range of mechanisms, including gears, cams, linkages, and actuators. We carefully consider factors such as motion control, force transmission, and durability to design mechanisms that meet the specific needs of your industrial application.

DFM and Manufacturing Support

To ensure a smooth transition from design to production, we prioritize Design for Manufacturing (DFM) principles throughout the mechanical engineering process. Our engineers optimize designs for manufacturability, considering factors such as material selection, tolerances, and assembly processes. Our approach minimizes production costs, reduces lead times, and ensures the final product meets your quality and performance expectations. By incorporating industrial design for mass production principles, we help you achieve efficient and cost-effective manufacturing.

Electrical Engineering

Engineering working with team and digital tablet computer in safety hardhat

Electrical engineering is fundamental to ensuring the safety, performance, and reliability of your industrial products. DEVELOP’s electrical engineers have a deep understanding of industrial automation hardware and best practices. We have extensive experience in designing and implementing robust electrical systems for a wide range of industrial applications, always prioritizing safety and compliance with industry standards.

Circuit Design and Analysis

Our electrical engineers provide comprehensive circuit design and analysis services, ensuring your circuits function reliably and efficiently. We go beyond basic design by utilizing advanced simulation tools and techniques to analyze circuit behavior, optimize performance, and identify potential issues before they impact your production line setup. This meticulous approach ensures your products operate safely and reliably, meeting your performance expectations.

Power Systems Design

Efficient and reliable power systems are crucial for industrial equipment. We specialize in designing power systems that meet the specific demands of your application, whether it requires high or low voltage, high current, or precise power regulation. Our expertise extends to power distribution, power conversion, and power protection, ensuring your equipment operates safely and efficiently, even in demanding edge computing manufacturing environments.

Control Systems Engineering

Precise control systems engineering is essential for automating processes and optimizing performance. Our control systems engineers develop sophisticated control algorithms and implement them using programmable logic controllers (PLCs), microcontrollers, and other control hardware. We enable precise control of your industrial equipment, improving efficiency, productivity, and safety in critical real-time control systems.

Software Engineering

Igniting innovation harnessing the power of coding and programming for progress

Software is the intelligence that drives modern industrial systems, enabling automation, data analysis, and connectivity. Our software engineers are experts in developing reliable software solutions that enhance the functionality and connectivity of your industrial products. We specialize in SCADA systems, data acquisition systems, and real-time monitoring systems, providing comprehensive embedded software solutions that meet the unique demands of your industry.

Application Development

Our software engineers develop custom applications tailored to your specific needs, whether you require sophisticated control algorithms for real-time control systems or user-friendly interfaces for interacting with your equipment. We use our expertise in industrial automation and control to create software that optimizes performance, enhances efficiency, and improves safety.

Human-Machine Interface (HMI) Development

Effective HMIs are crucial for enabling seamless interaction between humans and machines. We design intuitive and user-friendly HMIs that simplify complex operations and provide operators with clear and concise information. Our HMIs incorporate best practices in user experience design, ensuring efficient and error-free operation of your industrial systems.

Data Analytics and Visualization

Extracting valuable insights from industrial data is essential for optimizing processes and making informed decisions. Our software engineers develop data acquisition systems that collect data from various sources, including sensors, machines, and databases. We then apply advanced analytics techniques to identify trends, patterns, and anomalies, presenting the results through clear and informative visualizations. That data-driven approach enables you to improve efficiency, reduce costs, and enhance the overall performance of your industrial processes.

From Prototype to Production

DEVELOP is your single-source solution for industrial product development, guiding you from initial concept to full-scale production. We understand the challenges of transitioning from prototype to a market-ready product, and our team provides comprehensive support throughout this critical phase.

That includes applying our in-house CNC machining capabilities to create precise prototypes and end-use parts, ensuring your designs are optimized for manufacturing. We also offer expert PCBA services, handling everything from component sourcing and assembly to testing and quality assurance.

Our commitment to seamless integration extends to automation assembly, where we design and implement automated systems to streamline your production processes and improve efficiency.  We conduct thorough design validation and testing to ensure mass production readiness, guaranteeing your product meets the highest quality, reliability, and compliance standards while optimizing for efficient and cost-effective manufacturing.

Testing and Validation

Rigorous testing is crucial to ensure your product functions flawlessly in real-world conditions. We conduct comprehensive design validation and testing throughout the development process, employing a range of testing procedures to evaluate performance, reliability, and safety. Our testing protocols cover functionality, environmental stress, electromagnetic compatibility, and more, ensuring your product meets your exact specifications and industry standards. We leave no stone unturned when it comes to testing and debugging hardware to identify and resolve any potential issues before they impact production.

Design for Manufacturing (DFM)

We prioritize Design for Manufacturing (DFM) principles throughout the development process, optimizing your product for efficient and cost-effective manufacturing. Our engineers carefully consider factors such as material selection, tolerances, and assembly processes to minimize production costs, reduce lead times, and ensure the final product meets your quality and performance expectations, ultimately preparing it for mass production readiness.

Production Scale-Up

Scaling up from prototype to full-scale production can be challenging. DEVELOP provides expert guidance and support to ensure a smooth transition. We collaborate with you to select the optimal manufacturing processes, establish quality control procedures, and manage supply chain logistics. Our goal is to help you achieve efficient and cost-effective production while maintaining the highest quality standards.

Certification and Compliance

Regulatory requirements and industry standards can be complex. DEVELOP helps you ensure your product meets all relevant product certification and compliance requirements. We have extensive experience with various industry standards and can guide you through the certification process, ensuring your product meets all necessary safety and performance benchmarks. That includes assisting with any required testing and debugging hardware to meet those standards.

Your Partner in Innovation

Collaborative Approach

We build a collaborative environment where open communication and knowledge sharing are paramount. Our engineers work closely with you throughout the entire development process, from initial concept to final production, ensuring your project benefits from our expertise in SCADA systems, embedded systems for industrial automation, and industrial design for mass production.

We actively seek your input, value your expertise, and ensure transparency every step of the way. Our collaborative approach encourages trust, promotes innovation, and ensures the final product aligns perfectly with your vision.

Ongoing Support

Our commitment to your success extends beyond product launch. We provide comprehensive post-production support, including maintenance, troubleshooting, and upgrades to your industrial automation hardware. Our team is readily available to address any challenges that may arise, ensuring your product continues to perform optimally throughout its lifecycle.

Continuous Improvement

We’re dedicated to continuous improvement and adapt to your evolving needs. We actively seek feedback, analyze industry trends, and invest in the latest technologies, such as edge computing in manufacturing and wireless communication in factories, to ensure our services remain at the forefront of industrial product development. Our commitment to continuous improvement ensures that we consistently deliver innovative and high-quality solutions that meet your changing requirements.

At DEVELOP, we believe in building lasting manufacturing partnerships with our clients. We view ourselves as more than just a service provider. We’re your partner in innovation, committed to helping you achieve your product development goals. Our collaborative approach and dedication to continuous improvement ensure that we adapt to your evolving needs and provide ongoing support throughout your product’s lifecycle.

Ignite Innovation and Partner with DEVELOP

DEVELOP is your single-source solution for industrial product development. We accelerate your path to success by handling every aspect of your project, from custom PCB design and embedded systems for industrial automation to robotics and automation design. Our integrated approach reduces time-to-market, enhances quality with rigorous testing, and provides ongoing support with expertise in predictive maintenance systems and industrial protocol gateways.

Partner with DEVELOP for a truly collaborative experience. Our engineers apply expertise in SCADA systems and industrial design for mass production to bring your vision to life. Committed to continuous improvement, we stay ahead of industry trends to deliver cutting-edge solutions that deliver a return on your investment.

Transform your ideas into market-leading products.

Tell us more about your project, schedule a virtual meeting, or call (262)-622-6104 to set up a free virtual automation discussion with an automation specialist.

Your journey to a more efficient, innovative, and competitive manufacturing operation starts here.