The printing industry is undergoing a dynamic transformation, driven by groundbreaking advancements in automation technologies. DEVELOP LLC is at the forefront of this revolution, delivering cutting-edge robotic solutions that redefine efficiency, accuracy, and cost-effectiveness in post-printing processes.
Whether you operate a small print shop or a large-scale manufacturing facility, DEVELOP collaborates with you to design and build automated systems that are precisely tailored to your specific requirements. From handling automated printing output and managing high-volume industrial printing to optimizing your overall printing workflow, we help your business thrive in the digital age.
Ready to discover the full potential of automation in your paper and printing business? Download our free eBook, “Automate to Grow Your Business: A Guide to Workplace Automation Assessments” to discover how to assess your operations, identify automation opportunities, and develop a roadmap for growth.
Robotic Applications for the Plastics Industry
Traditionally, the post-press stage has been labor-intensive and prone to errors. Manual handling of printed materials can lead to scratches, tears, and misprints. Robotic systems can automate various post-press tasks, significantly improving efficiency and reducing the risk of damage. Let’s break down those applications.
Post-Printing Robotics
Post-printing processes are often where workers have to do a lot of repetitive, heavy work. Robotic solutions transform these tasks, streamlining your workflow, enhancing accuracy, and boosting overall efficiency. At DEVELOP, we specialize in integrating advanced robotic systems that transform your post-printing operations.
Post-Press Automation
Robotic systems automate a wide range of post-press operations, including collating, folding, cutting, binding, and inserting. By automating these tasks, you free up your workforce for more complex and value-added activities while ensuring consistent quality and reduced turnaround times.
Advanced Post-Printing Palletizing Automation
Robotic palletizing systems improve the stacking and organization of printed materials on pallets, maximizing storage space and ensuring efficient shipping. Advanced palletizing solutions apply intelligent vision systems, adaptive gripping mechanisms, optimized stacking algorithms, and integration with warehouse management systems.
Print Finishing Automation
Robotic systems enhance the quality and consistency of print finishing processes, such as spot UV coating, foil stamping, embossing/debossing, and die-cutting. Automated print finishing ensures exceptional results, reduces waste, and adds value to your finished products.
Cutting and Trimming Robotics
Accurate cutting and trimming are crucial for producing high-quality printed materials. Robotic systems excel in this area, offering unparalleled precision and speed.
Precision Cutting Automation
Robotic cutting systems use advanced vision systems and software to accurately cut a wide range of materials, from paper and cardboard to plastics and fabrics. They can handle intricate designs and complex patterns with ease, ensuring consistent quality across all cuts. By automating this process, you reduce labor costs, minimize material waste, and improve overall productivity.
Post-Print Cutting Automation
Integrating robotic cutting systems directly into your printing line can significantly improve efficiency. This eliminates the need for manual handling, reducing the risk of damage to printed materials and minimizing production bottlenecks. In-line cutting also allows for faster turnaround times, meaning you can meet tight deadlines and respond quickly to customer demands.
Binding and Folding Automation
Binding and folding are crucial steps in creating professional-looking publications. Robotic solutions can automate a variety of binding and folding processes, improving speed, accuracy, and consistency. This translates to increased productivity, a lower wage spend, and enhanced product quality.
Automated Folding Systems
Automated folding systems use robotic arms and precision mechanisms to fold printed sheets into various configurations, such as brochures, pamphlets, and letters. These systems can handle a wide range of paper sizes and weights, ensuring accurate and consistent folds every time. Folding automation streamlines your post-print workflow, eliminates human errors, and reduces production time.
High-Speed Folding Systems
High-speed folding systems are designed for large-volume production environments, where speed and efficiency are paramount. These systems can fold thousands of sheets per hour, making them ideal for newspapers, magazines, and other high-volume publications. By automating the folding process, high-speed folding systems significantly reduce daily costs, improve the final product, and boost turnaround times.
Automated Binding Systems
Automated binding systems modernize the process of assembling books, magazines, and other publications. These systems can perform various binding methods, such as perfect binding, saddle stitching, and spiral binding. Binding automation ensures consistent quality and minimizes the risk of errors. This leads to higher productivity, lower costs, and improved customer satisfaction.
Robotic Laminating Machines
Lamination adds a protective layer to printed materials, enhancing their durability and aesthetic appeal. Robotic laminating machines, through laminating process automation, ensure consistent and precise application of laminates, resulting in high-quality finished products.
High-Speed Laminating Systems
In high-volume production environments, speed and efficiency are crucial. High-speed laminating systems are designed to process large quantities of material quickly and efficiently. These automated systems can be integrated into your existing production line for a seamless workflow, minimizing bottlenecks and maximizing throughput.
Post-Print Laminating Automation
Automating the laminating process through post-print laminating automation simplifies production. Robotic laminators can apply various types of laminates, including gloss, matte, and soft-touch finishes. They can handle different material thicknesses and sizes, ensuring uniform coverage and eliminating air bubbles or wrinkles.
Printing Industry Packaging and Palletizing Automation
Efficient packaging and palletizing are essential for your printing operations and ensuring safe delivery of your products. Robotic automation solutions can optimize these processes, improving speed, accuracy, and overall efficiency.
Post-Printing Palletizing
Industrial post-printing palletizing automation improves the process of stacking and organizing printed materials on pallets. Robotic palletizers can handle various product sizes and weights, ensuring efficient and accurate pallet building. This reduces the pressure on your team, improves their safety, and maximizes storage space.
End-of-Line Palletizing
Robotic end-of-line palletizing systems are integrated at the end of your production line to automate the palletizing of finished products. These systems can handle high volumes of products, improving throughput and reducing the risk of bottlenecks. By automating the palletizing process, you can free up your workforce for more value-added tasks.
Robotic Mixed-Load
Robotic mixed-load palletizing systems are designed to handle a variety of product types and sizes on the same pallet. This is particularly useful for printing companies that produce a diverse range of products. These systems use advanced vision technology to identify and manipulate different products, ensuring efficient and accurate palletizing.
Stretch-Wrapping
Stretch-wrapping machines automate the process of securing pallet loads with stretch film, protecting products during transit, preventing shifting, and reducing the risk of damage. Robotic stretch wrappers can handle a wide variety of pallet sizes and configurations, ensuring consistent and secure wrapping.
Pallet Labeling
Pallet label applicators automate the process of applying labels to pallets. This means more accurate labeling, improved traceability, and ultimately leads to more efficient warehouse management. Robotic label applicators can apply labels to various pallet sizes and orientations, ensuring consistent and accurate placement.
If you’d like to learn more about automated packaging and palletizing, read our comprehensive guide, “Manufacturer’s Guide to Palletizing and Packaging Robots”. See for yourself why the advantages of integrating robot palletizers and packaging robots into your operations are undeniable.
Ready to Revolutionize Your Printing Operation?
Don’t let outdated processes hold you back. Enter the future of printing with robotic and automation solutions. Our free Automation Assessment questionnaire is your first step towards transforming your printing facility into a model of efficiency, quality, and profitability.
Don’t miss out on the opportunity to transform your printing business. Complete a free Automation Assessment questionnaire today and discover how robotic printing systems and printing automation technology can revolutionize your operation. Our team of experts is ready to guide you towards a more efficient, profitable, and sustainable future.
Already taken the questionnaire and found some possible opportunities for your printing automation? Get in touch for a free consultation, and let’s dig into whether automation is right for you.