Speak to an Engineer
develop_logo

Electromechanical Product Development

When the PCB, firmware, and enclosure all have to work together, embedded systems design becomes a multi-discipline problem. You need one team that owns the entire product.

Most electromechanical products fail at the seams. Mechanical, electrical, and software work is often split across teams. Each piece gets built, but the interaction between them is where problems show up. Thermal, structural, and signal integrity issues all surface at that intersection.

That intersection is exactly where DEVELOP works. We manage the convergence of mechanical, electrical, and software under one roof. One team, one project, one point of accountability. No outsourcing. No coordination between three separate firms trying to make their pieces fit.

This is where hardware product development succeeds or fails.

Talk to an Engineer
Start With Scoping

Customers and Partners we’ve worked with

Why Convergence Is the Hard Part

Designing individual components is not the challenge. Any engineering firm can design a PCB. Any firm can design an enclosure. The hard part is making sure the PCB fits the enclosure, the firmware talks to the sensors correctly, the thermal profile works under real operating conditions, and the whole thing can be manufactured at scale without assembly nightmares. This is the core challenge in embedded hardware design.

That’s not just a technical problem. It’s a management problem. It only gets solved when every discipline sits on the same floor, works on the same project, and reports to the same lead.

What We Cover

Electromechanical product development requires coordination across multiple disciplines. This is what we handle under one roof:

This is where the core system is defined, from signal handling to embedded control.

PCB design and layout

Schematic design

Embedded firmware and software development

Communication protocols and sensor integration

Power systems and battery management

Talk to an Engineer

This layer defines how the system holds up in real conditions and moves into production. It’s where the product is packaged, protected, and prepared for real-world use and manufacturing.

Mechanical enclosure design

Thermal management and environmental protection

UI/UX and operator interface development

Cloud connectivity and remote monitoring

In-house prototyping: 3D printing, CNC machining, PCB assembly

Component lifecycle management and BOM planning

DFM/DFA for production readiness

This applies to both electromechanical and electronic product development, where systems need to operate reliably in production environments.

The Full Software Stack

Most product development firms hand off the software to a separate team. We don’t. The full stack is developed in-house alongside the hardware:

Firmware: machine-level communication, device control, sensor processing

UI/UX: operator touchscreens, HMIs, and user interfaces designed to be easy to learn and use

Cloud: web applications for monitoring, data, and remote access

When the software team sits next to the hardware team, the interface between them doesn’t get lost in translation.

Products We Develop

We design electromechanical products across a range of industries and applications, including:

Off-highway and heavy equipment electronics (agriculture, mining, construction)

Aerospace components and systems

Clean tech and alternative energy products

Industrial instruments and monitoring devices

Control modules and embedded controllers

Food and beverage processing equipment

Connected machines and IoT-enabled devices

Powered tools and test equipment

Sensor arrays and data acquisition systems

Industries We Serve

We build heavy, robust systems for industries that demand reliability in demanding environments:

Agriculture and mining: off-highway electronics, embedded controllers, ruggedized systems

Aerospace: mission-critical components with strict certification requirements

Clean tech and alternative energy: power electronics, battery management, monitoring and control

Food and beverage: processing equipment with integrated controls and operator interfaces

Industrial and manufacturing: instruments, test equipment, monitoring, data acquisition

Transportation and infrastructure: embedded controllers, sensor arrays, powered equipment

PROCESS

Product Development Process

Scope

Understand your product requirements, your market, and your manufacturing path

Prototype

Build functional prototypes in-house. EVT verifies component-level functionality.

Design

Production-ready CAD, PCB layouts, firmware architecture, BOM finalization. DVT confirms the system.

Validate

PVT at pilot scale. Manufacturing documentation, test protocols, quality specifications.

Manufacture

Production-ready handoff to your manufacturing team, or transfer to DEVELOP’s automation department.

Extension of Team — Your Product Development Department

A bolt-on, siloed division of your company. Key technical leads dedicated, full bench behind them.

PROCESS

Product Development Process

Scope

Understand your product requirements, your market, and your manufacturing path

Prototype

Build functional prototypes in-house. EVT verifies component-level functionality.

Design

Production-ready CAD, PCB layouts, firmware architecture, BOM finalization. DVT confirms the system.

Validate

PVT at pilot scale. Manufacturing documentation, test protocols, quality specifications.

Manufacture

Production-ready handoff to your manufacturing team, or transfer to DEVELOP’s automation department.

Extension of Team — Your Product Development Department

A bolt-on, siloed division of your company. Key technical leads dedicated, full bench behind them.

The Full Circle

Once the product is designed, DEVELOP can design and build the automated systems required to manufacture it at scale.

PCB Design and Layout

Schematic Design

Embedded Firmware and Software Development

Automated Production System

FAQs

Frequently Asked Questions

These are the questions teams ask when evaluating electromechanical product development, including scope, timelines, and integration challenges.

The design of products that combine mechanical systems, electronics, and embedded software into one integrated product.

Most companies specialize in only part of the system. PCB design, firmware development services, and mechanical enclosure design are often handled by separate teams. That creates risk at the integration points. DEVELOP handles all disciplines under one roof so the system works as a complete product.

Yes. Firmware, operator touchscreens, HMIs, and cloud-connected web applications. The full software stack, developed in-house alongside the hardware.

Focused product (single PCB, firmware, enclosure): 6-12 months through validated prototype. Complex system (multiple PCBs, advanced firmware, custom mechanical): 12-18+ months. Manufacturing readiness adds additional time.

We design for certification from the start. FCC, CE, UL, RoHS, and industry-specific standards are factored into PCB layout, enclosure design, and material selection during design.

We plan for this during design. Component selections include documented alternatives in the BOM.

Product development engagements start at $30K. Scope depends on complexity and disciplines. Engagements start with scoping. $25K credit toward the project.

Any industry with products combining electronics and mechanical systems. Clean tech, alternative energy, food processing, industrial equipment, test and measurement, transportation, defense, infrastructure.

We prototype and validate in-house. For production, we can manufacture at our facility or manage transfer to a contract manufacturer. For automated production, we design and build the production equipment.

Ready to Start?

Talk to an Engineer
Start With Scoping
Take the Free Assessment Questionnaire